MLB used numerical optimization when first considering micro air vehicle designs. Analysis results indicated that maximum wing area (and lift capability) for a given size is critical to achieving performance in an MAV. Circular wing planforms have maximum area for a given size, but have poor aileron effectiveness because the control surfaces are located close to the wing centerline in a region of strong vortical flow. We tested several circular wing designs and found that a slot between the upper and lower wing surfaces restored control effectiveness, but reduced the wing’s internal payload volume. Rudder control can also be used for turning because low AR designs have strong yaw-roll coupling due to side edge wing vortices, but this type of control is very nonlinear with
angle of attack.
The trochoidal wing planform has only 11% less area than a circular wing for a given size, yet has the desirable aerodynamic properties of a delta wing planform because its size normal to the flow direction increases along the wing centerline. This allows the control surfaces to be very effective even in the presence of strong vortical flow. Our most successful version of this design, a 20 cm Trochoid with a video downlink and a stability augmentation system, has demonstrated 20 minute flight duration, flight speeds from 10 to 60 mph, and turn radius of 15 feet. It was regularly flown in gusty winds up to 20 mph.